A renowned food product manufacturer specializing in fried chicken breading faced a serious challenge in its production process. The mixing room, where wheat-based breading was prepared, had poor ventilation, leading to excessive dust accumulation. This posed a significant health risk to employees, as prolonged exposure to wheat dust can trigger severe allergic reactions and respiratory illnesses. 

Partnering for a safer workplace 

The company partnered with MEM’s Safety and Risk Services (SRS) team for an industrial hygiene assessment. Rhonda Kauffman, an SRS specialist in industrial hygiene, and Senior Consultant Brad Minor thoroughly evaluated the mixing room, assessing factors such as: 

  • Air quality monitoring: Airborne contaminants, specifically dust particles, were measured to determine their concentration levels. 
  • Noise exposure assessment: Noise levels were measured to identify potential hearing hazards for employees. 
  • Ventilation system evaluation: The existing ventilation system was assessed to determine its effectiveness in controlling dust and other airborne contaminants. 
  • Personal exposure monitoring: Employees wore personal sampling devices to measure their exposure to specific hazards like wheat dust. 

Tailored solutions for a healthier environment 

The results of the initial survey were concerning. Dust levels were significantly above the threshold limit value (TLV) set by the American Conference of Governmental Industrial Hygienists (ACGIH).

Loose dust around industrial machines in a food manufacturing facility.
Loose dust in the air and around machinery on the work floor.

To address this, the SRS team recommended a two-pronged approach: 

  • Respiratory protection: Implementing a comprehensive respiratory protection program to protect employees from immediate exposure. 
  • Improved ventilation controls: Investing in a more robust ventilation system to address the root cause of the problem. 

Collaboration and state-of-the-art solutions 

Recognizing the importance of a healthy work environment, the company took swift action. They implemented the respiratory protection program and explored improved ventilation options. Upgrading the system was a significant investment, but thankfully they received a MEM safety grant to facilitate the process. 

Ventilation tubes on industrial equipment. An outdoor ventilation unit.
A ventilation system was installed to provide a safer work environment.

With the grant funds in place, the company partnered with local exhaust system experts. They designed and installed a cutting-edge ventilation system specifically tailored to control dust and mitigate the risk of combustible dust explosions. 

Success through partnership  

The new ventilation system proved highly effective. A subsequent industrial hygiene survey revealed a 50% reduction in dust levels, and employees reported noticeable improvements in air quality and overall comfort. 

A male employee in a blue shirt stands on top of an industrial machine.
Employees benefit from a safer and more comfortable work environment post-installation.

Safety & Risk Services: Breathe easier, work better 

Partnering with our dedicated team transforms your workplace. We proactively identify and eliminate hazards, safeguarding employee health and well-being. This translates to: 

  • Reduced injuries and illnesses 
  • Improved employee morale 
  • Increased productivity 

Let’s create a healthier, safer work environment for your business. Contact our SRS experts today at safety@mem-ins.com.